Turbomachinery and predictive diagnostics
Opus automazione provides advanced predictive diagnostics and Industrial IoT solutions to optimize production processes and enhance industrial plant performance. Our mission is to help companies reap the benefits of a Smart Factory: cost reduction, production optimization, preventive and predictive maintenance, efficient management of scheduled maintenance, and accurate evaluation of process KPIs.
By implementing innovative systems, we collect and analyze data from industrial plants, transforming it into actionable insights to improve production, technological, and maintenance performance. Drawing on our experience in complex sectors such as Oil & Gas, Aviation, Advanced Manufacturing, and Supply Chain, we have extended our expertise to the paper industry, plastic film production, and the chemical industry.
We offer custom solutions for industrial machine connectivity, using hardware and software—wired and wireless—that suit both next‑generation and existing machinery. Our IT engineering team handles every phase of the process, from installation and configuration to commissioning.
What we do
1- Turbomachinery and remote diagnostics services
Vibration analysis and balancing of rotating machinery (trim balance).
Thermodynamic tests and performance testing on Oil & Gas plants (gas turbines, steam turbines, axial and centrifugal compressors, turbochargers, and turbogenerators – both onshore and offshore).
Non-destructive testing and inspections performed by certified personnel according to EN 4179/NAS 410 and UNI EN ISO 9712 standards (ET, UT, VT, PT methods).
2-Turbomachinery and remote diagnostics solutions
Design and implementation of IT solutions with specialized support for the “FOG” chain (data storage, control, and network functionality).
On-site installation, configuration, and commissioning of data acquisition systems.
IT support for monitoring data acquisition and transfer.
Specialist support for configuring and tuning plant operating parameters, with monitoring of KPIs and machine performance indicators.
Real-time management of process alarms (front-line service).
Periodic reporting on plant operations.
3- Software InnTegra
Direct data acquisition from the production plant.
Monitoring of operating conditions, performance, and KPIs.
Creation of custom rules and algorithms for specific analyses, with generation of personalized alarms.
Management of detailed reporting on plant performance.
Integration with management and maintenance software for centralized and efficient resource management.
Our software InnTegra
Smart data acquisition:
Direct connection to DCS, PLC, and machine control panels.
Support for standard protocols such as Modbus, OPC UA, Profibus/Profinet, and Siemens S7.
Advanced turbomachinery and predictive diagnostics:
KPI definition and management
Custom algorithms for signal analysis and alert generation
Continuous monitoring of operating parameters
Intuitive user interface:
Customizable dashboard with interactive charts
Configurations adaptable to each plant’s specific needs
Automatic reports with alarm history and KPI analysis
Event management:
Detailed visualization of critical events
Root cause analysis with maintenance intervention suggestions
Email or SMS notifications for timely action
What our service includes
We take care of everything, from A to Z
We’ve designed our entire service process to ensure maximum simplicity, allowing our clients to fully focus on the strategic aspects of their business — while we handle the rest.
Feasibility analysis and study
Technical design and development
Construction & assembly
Testing, validation, and commissioning
Installation and training
Contact Us for a Custom Quote
Tailored solutions for the specific needs of your industry. Our experts are ready to support you.
Custom solutions for every industrial sector
Dedicated consulting for every stage of the project
Specialized and continuous technical support
Technological innovation to enhance operational efficiency