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Leak test bench

Global projects
ClientGlobal projectsYearJanuary, 2023AuthorNick JonesShare
- test benches -

Leak test bench

Banco di prova di tenuta hydro test bench opus automazione, per test ad alta pressione fino a 300 bar.

Leak detection and operational safety with leak test benches:

Leak test benches are systems designed to verify the integrity and sealing performance of industrial components operating under pressure or containing fluids, such as valves, fittings, machine housings, and casings.
Through tests conducted under controlled conditions, these benches can detect even micro-leaks that are not visible to the naked eye, ensuring the functional safety of components and their compliance with technical and environmental regulations.

Technical Specifications of Leak Test Benches

Leak testing is essential to prevent malfunctions, contamination, and hazardous leaks, particularly in sectors where reliability and operational safety are top priorities.
Our benches are designed to provide maximum sensitivity in leak detection and ensure result repeatability, thanks to advanced measurement technologies and highly configurable control systems.

  • Controlled pressure testing, with programmable load curves tailored to the component under test

  • Hermeticity verification of materials, welds, and joints, including detection of micro-leaks not visible to the naked eye

  • Modular and adaptable structure, suitable for different component sizes and formats

  • Easy integration into manual or automated testing lines

  • Compatibility with critical environments, including those subject to specific regulatory requirements

Applications and Reference Standards

Leak test benches are used across multiple industrial sectors, especially where even minimal leakage can impact quality, safety, or production environments:

  • Hydraulics and pneumatics – cylinders, valves, piping

  • Energy industry – heat exchangers, safety valves, tanks

  • Automotive and transportation – engine components, fluid circuits

  • Pharmaceutical and chemical – tanks, containers, process equipment

Gli standard qualitativi da rispettare fanno riferimento ad alcune normative che regolano il funzionamento del banco stesso:

  • ISO 20484 – Leak testing methodologies

  • EN 1779 / ISO 6781 – Leak detection and classification

  • PED Directive 2014/68/EU – Pressure equipment directive

  • Industry-specific standards (e.g., GMP, FDA for the pharmaceutical sector)

Technical Features of Our Leak Test Benches

  • High leak detection sensitivity, using high‑precision sensors with minimal measurement error

  • Electronic pressure control, to simulate real or extreme operating conditions

  • Real‑time data acquisition, with customizable software and SCADA interfaces

  • Compatibility with various materials and geometries, enabling testing of complex or custom components

  • Integrated safety systems, ensuring operator protection during every phase of the test

What Our Service Includes


We take care of everything, from A to Z

We have designed our entire service process to ensure maximum simplicity, allowing our clients to fully focus on other strategic aspects of their business while we handle the rest.

Feasibility analysis and study

Thorough analysis of customer requirements and specifications.

Design and technical development

Our engineers develop an optimal and effective project.

Construction & assembly

We build the test bench according to the elaborated specifications.

Testing & commissioning

Before delivery, we perform acceptance and validation tests.

Installation and training

We install the test bench at the customer’s site and provide full support.


    Contact Us for a Customized Quote

    Tailor-made solutions for the specific needs of your industry.
    Our experts are ready to support you.

    • Customized solutions for every industrial sector.

    • Dedicated consulting for each phase of the project.

    • Specialized and continuous technical support.

    • Technological innovation to improve operational efficiency.

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