Emissions & Process Analysis
Advanced Control for Compliance and Industrial Efficiency
Emissions and process analysis is a key practice for monitoring and managing pollutant emissions produced by industrial activities. This type of analysis allows companies to comply with current environmental regulations while ensuring operational efficiency of their plants. Emissions control is not only a regulatory requirement but also a strategic tool to enhance sustainability, reduce energy costs, and optimize production processes.
What is emissions and process analysis?
Emissions analysis consists of the continuous measurement of gases and pollutants released by industrial plants. These systems monitor parameters such as:
Nitrogen oxides (NOx)
Sulfur oxides (SOx)
Carbon monoxide (CO)
Particulate matter (PM10 and PM2.5)
Volatile organic compounds (VOC)
In parallel, process analysis focuses on monitoring the internal operating conditions of the plant, such as pressure, temperature, flow rate, and process gas concentrations. Accurate control of these parameters allows companies to:
- Optimize production efficiency – Improve processes to maximize output and performance.
- Reduce energy waste – Lower operational costs through smarter resource management.
- Prevent malfunctions and production downtime – Ensure continuity with proactive monitoring and control.
Importance of Continuous Emissions & Process Monitoring
Continuous monitoring is essential to ensure compliance with environmental regulations, such as the European IED (Industrial Emissions Directive) and national regulations for industrial emissions control.
An accurate emissions analysis helps companies to::
Avoid penalties for exceeding legal limits.
Reduce the environmental impact of production activities.
Enhance corporate reputation by adopting sustainable practices.
Optimize production processes through more efficient control of operational variables.
The integration of emissions analysis with process parameter control allows companies to take timely action to reduce emissions and improve product quality.
Opus automazione Solutions for Emissions & Process Analysis
For effective environmental data management, we recommend our proprietary software – DatiSME
Collect and store emissions data – Ensure reliable acquisition and secure archiving of all monitored parameters.
Generate detailed reports in compliance with current regulations – Simplify documentation and guarantee adherence to legal standards.
Activate automatic alarms in case of legal limit exceedances – Receive instant notifications to take prompt corrective action.
Analyze plant performance in real time – Monitor key indicators for improved efficiency and process optimization.
Why Choose Opus Automazione for Emissions and Process Analysis?
Opus automazione offers advanced solutions for continuous monitoring of industrial emissions and processes, helping companies improve production efficiency and ensure compliance with environmental regulations.
Our systems allow real-time monitoring of emissions and process parameters, ensuring full regulatory compliance through continuous data analysis and reducing operating costs by optimizing production processes.
Choosing Opus Automazione means partnering with experienced professionals capable of delivering tailor-made solutions for environmental monitoring and plant efficiency.
Our technologies guarantee:
Customized monitoring based on the specific needs of your plant
Customized monitoring based on the specific needs of your plant
Full regulatory compliance
Reduced environmental impact
Optimized management costs
Specialized technical support at every stage, from installation to maintenance
DatiSME – The Emissions Control Software Developed by Opus Automazione
Its functions include:
Monitoring and supervision of your plant’s utilities.
Acquisition and storage of instantaneous measurements.
Calculation and archiving of averages at 10‑minute, half-hour/hourly, daily, and monthly intervals.
Acquisition and storage of alarms for quick response to critical events.
Normalization of measurements for oxygen, temperature, pressure, and humidity, with parameters set according to legal requirements.
Comparison with legal limits and automatic counting of exceedances as required by law.
Module for QAL2 and QAL3 management according to UNI EN 14181:2015.
Module for generating reports on instantaneous data, averages, and parameter settings.
What Our Service Includes
We Take Care of Everything, from A to Z
We have designed the entire process of our service to ensure maximum simplicity, allowing our clients to focus on the strategic aspects of their business while we take care of everything else.
Needs Analysis
Monitoring System Design
Installation and Integration
Calibration and Validation
Support, Maintenance, and Training
Contact Us for a Customized Quote
Flexible and cost-effective rental solutions for every need.
Tailor-made solutions for every industrial sector.
Dedicated consulting for each phase of the project.
Specialized and ongoing technical support.
Technological innovation to improve operational efficiency.