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automotive

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Test Benches and Automation for the Automotive Sector

Componenti automotive: filtri, dischi freno, cuscinetti e trasmissioni

Technical Solutions for Vehicle Testing, Assembly, and Quality in the Automotive Sector

In the automotive sector, automation must be precise, reliable, and fully integrable into production cycles. Shorter lead times, consistent quality, and high regulatory standards require tailor-made technical solutions capable of managing complex controls, dynamic testing, and assembly stages with repeatable and traceable cycles.

Opus Automazione has been collaborating for years with automotive component suppliers, manufacturers, and system integrators to develop automated systems for component testing, environmental management, and assembly. Our work focuses on reducing testing times, ensuring objective quality control, and optimizing the collection and analysis of technical data. Our in-house expertise in test benches and automation has made Opus Automazione a trusted partner for highly customized solutions that standard market options cannot meet.

We provide, among other solutions:

  • Test benches for mechanical and electric oil pumps, water pumps, brake boosters, and mechanical components

  • Testing systems for high- and low-pressure pipes for various vehicle fluids

  • Test benches for mirrors, with functional and mechanical verification

  • Emission analysis systems for cogeneration plants, boilers, and painting booths, including afterburning chambers

  • Wastewater analysis systems supporting painting and washing lines

  • Software for the control and management of assembly and testing stations, with customized interfaces and integration into existing plants

  • Advanced robotic solutions including gluing, sealing, painting, forming, and machine tending, designed to improve efficiency and reduce operator exposure to critical operations

Automotive Test Benches and Automation: Objectives

Thanks to our technologies and full customization capabilities, our automotive clients can:

  • Increase the reliability of tests, even on components with high variability

  • Digitize the entire testing cycle, with structured storage of results

  • Drastically reduce waiting and downtime, through automated sequences

  • Integrate new software logics into existing lines, avoiding invasive replacements

  • Support traceability and validation during the homologation phase

Experience and Collaborations in the Automotive Sector

Over the years, we have collaborated with leading companies, supporting activities related to test benches and automation in the automotive sector. Our solutions cover a wide range of applications, from testing and environmental monitoring to automation in production departments.

Among our most relevant projects:

  • An emission monitoring system for painting booths at a renowned automotive manufacturer

  • A customized test bench for high-performance mechanical components for Lumatech

  • A robotic cell for bonding and handling carbon fiber hoods, developed for ACS Carbon

  • Tailor-made solutions for other clients in testing, control, and software integration—confidential yet highly representative of our technical and collaborative approach

Each project was carried out in close cooperation with the clients’ technical departments, integrating into complex production environments and contributing to enhanced performance, quality, and operational safety.

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Services

TEST BENCHES

BURST TEST BENCH

LEAK TEST BENCH

ENDURANCE TEST BENCH

INTEGRATION TEST BENCH

CHARACTERIZATION TEST BENCH

VOLUMETRIC TEST BENCH

END-OF-LINE TEST BENCH

ENVIRONMENTAL ANALYSIS

CONTINUOUS EMISSIONS MONITORING

AIR QUALITY ANALYSIS

WATER ANALYSIS

INDUSTRIAL AUTOMATION

SOFTWARE AUTOMATION

HARDWARE AUTOMATION

ROBOTIC AUTOMATION


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    Personalized solutions tailored to the specific needs of your sector.
    Our experts are ready to support you.

    • Tailor-made solutions for every industrial sector

    • Dedicated consulting for every project phase

    • Specialized and continuous technical support

    • Technological innovation to improve operational efficiency